Electro Vibrating Feeders

Star Trace electro vibrating feeders are used in processing industries for handling all types of materials such as hot, damp, lump, dusty or abrasive for various function like flow of material from storage, proportioning and bending, packing, mixing, weighting, sprinkling, scalping, crushing, washing, drying, heating, cooling, dusting, spreading, batching and etc.

VIBRATING FEEDER

Known for their corrosion resistance and high performance, heavy-duty electro vibrating feeders is used to increase the bulk handling productivity with controlled high feed rates which further results in improvement of cost-per-ton handling efficiency. These electro vibrating feeders includes electromechanical vibratory feeders, inclined vibro grizzly feeders, vibratory furnace charger. These are ruggedly constructed to minimize the maintenance and improve the production efficiency.

  • Electromagnetic Feeder

All our electro vibrating feeders needs separate controllers and have very dependable, flexible solid-state control. The feed rates are adjustable and the response is prompt. The electro vibrating design offers durable and reliable service. Drives are encased in dust-tight housings. Controls include a simple rheostat type variable speed controller.

The Electromagnetic Vibrating Feeder has controllers and is dependable in continuous operation. The feeder rate can be adjusted and the Electromagnetic Vibrating Feeder responds promptly to changes made. The use of quality material and skilled work force ensures durability and service for long duration. Electromagnetic Vibrating Feeder drive is enclosed in a dust proof housing. A simple rheostat kind of speed controller is included for control operations.

Construction:

  • The Electro Vibrating Feeders consist of a tray made out of Mild steel or Stainless Steel and the body housing.
  • The body housing of the Vibrator is made from Heavy duty M.S.Plates.
  • As the Magnet get energized the Vibration sets the material in motion.
  • The controller of Vibrator gives the controlled flow of the material.
  • The housing of the Electromagnetic is made in totally enclosed design make it dust proof.

HIGH-FREQUENCY VIBRATION:

With an appropriate deck slope, high-frequency vibration affords conveying speeds as high. This vibration is maintained even with varying line power fluctuation.

ELECTRO VIBRATING FEEDERS OPERATION:

Electrical pulses in the coils create a series of magnetic pulls that attract the armature and the deck. Restoring forces in the bar oppose each pull, causing the armature to spring away from the magnet. At an electrical frequency of 60 cycles per second, the armature and the deck operate at 3,600 times per minute (the vibration rate of the feeder). Material is moved by a series of "jumps" that correspond to the frequency of the vibrations. The distance the bars travel can be changed by varying the voltage to the coils. With this variation in the length of each "jump," or vibration amplitude, the conveying speed of the material on the feeder deck changes, resulting in a capacity rate that fits your requirements.

SUSPENSION MOUNTS:

These can take one of four forms, bonded rubber mounts, hollow rubber mounts, helical coil compression springs or helical coil tension springs. The type of mount is selected to suit the requirements of the installation and to provide a minimum isolation efficiency of 95%.

HOPPER FEEDERS

Application:

The range of Hopper Feeders have been designed as a self discharging bulk storage hopper capable of storing and then discharging components or materials in a controllable, continuous stream. Particularly suitable for components or products that tangle or do not feed well from static hoppers, the hopper feeders eliminate many of the interruptions in production that can occur with more conventional systems.

Mode of Operation :

Hopper Feeders are essentially closed two mass oscillation systems, sub-critically tuned. The vibratory drive unit and structure are designed to give an asymmetric displacement of the conveying plane which results in a progressively increasing product velocity towards the discharge end of the hopper. This motion prevents mass flow and creates an untangling and thinning out effect on the material / parts being handled, reducing them to a manageable quantity. Special low frequency, high amplitude units are available for products which are particularly difficult to handle.

Advantages:

  • Easy & step less variation of delivery of material either manually or automatically possible.
  • Delivery remains generally constant in spite of fluctuations in supply voltage.
  • Drive is extremely robust and simple in construction.
  • Electromagnetic drive is dust proof and is impervious to moisture.

Industries Using:

  • Abrasives Industries
  • Ceramics Industries
  • Chemical Industries
  • Fasteners
  • Fertilizers
  • Food Industries
  • Foundry Industries
  • Pharmaceutical Industries
  • Plastic Industries
  • Paper & Pulp Transportation Industries
Electro Vibrating Feeders Applications
  • Belt Conveyors
  • Vibrating Screens
  • Weigh Hoppers
  • Ball and Tube Mills
  • Packing Machines
  • Elevators
  • Crushers
  • Mixers
  • Kilns

The Following are the detailed explanation on how our products are used in the industries:

  • Chemical:Conveying of scrap plastic pallets of fiber glass in reprocessing system conveying and foreign matter from chemicals at bag dump stations.
  • Food :Conveying of multiple ingredients for blending while conveying transfer of bulk ingredients from weight hopper to mixer, conveying freeze-dried of spray dried food product of storage area.
  • Foundry:Conveying sand in primary and sand processing system, conveying small casting from out areas, conveying scrap to charging area.
  • Automotive:Parts conveying in blanking and punching operations. Conveying parts to plating operation, flux conveying in a automatic welding machine.
  • Concrete:Conveying dry ingredients (cement, sand, gravel) to weight batch hoppers. Distribution of steel reinforcing particles in concrete batching and mixing operations.
  • Steel:Mill scale conveying units under strip and bar operations.
Electro Vibrating Feeders Features
  • Exclusive vibrating technology
  • Small in size and light in weight
  • Simple structure, easy to install and use, low maintenance cost
  • High efficiency and feeding capacity
  • Good operational reliability and easy adjustment
Electro Vibrating Feeders Uses
  • Abrasives Industries.
  • Ceramics Industries.
  • Chemical Industries.
  • Fasteners.
  • Fertilizers.
  • Food Industries
  • Foundry Industries
  • Pharmaceutical Industries
  • Plastic Industries
  • Paper & Pulp Transportation Industries
Electro Vibrating Feeders Specification:
Technical Specification for Electromagnetic Feeder
Type Feeder Size
Width x Length
in mm
Capacity
TPH for material weighing
(100 Lbs/cu.ft) 1600 Kgs/cu.mt
Power Consumption
(Approx)
in Watts
VIBRO 101 315 x 500 1 175
VIBRO 202 400 x 750 2 300
VIBRO 303 630 x 780 3 475
VIBRO 310S 800 x 1000 10 500
VIBRO 420SS 1000 x 1250 20 550
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